The generator converts electrical power from the single-phase mains to the correct frequency and voltage for the transducer to convert into mechanical vibrations. The microprocessor unit controls the welding cycle and feeds back key welding information to the user, via the user interface. The user interface also allows the operator to enter the required welding parameters.
Benefits of Ultrasonic Welding generator
Neat weld seams
besause of no additional adhesives needed to the welding joins created with ultrasonic welding are extremely neat and visually attractive. This means the process can be used for joins that will be visible once final assembly has been completed.
High level of quality
As all of the welding part of the operation is automated each part produced will be of high quality. Human error plays a very small part in the operation and so accuracy and repeatability will also be high.
Low cycle times
The actual time it takes for a part to be welded is typically less than one second. This means that the loading and unloading of the machine will take up the majority of the cycle time, keeping cycle times to a minimum. This low cycle time means that large batches can be produced in a very short space of time.